Skip to content

Our capabilities target your challenges by design.

They intentionally span multiple dimensions, all of them critical to your success:

  • Demand for high-performance materials with the sterility required for permanently and temporarily implanted devices.
  • Pressure to innovate and reduce time to market while helping you meet stringent regulatory requirements and facilitating change management for continuous improvement.
  • Expectations for driving greater efficiency in manufacturing processes while delivering products of consistently high quality and predictably reliable supply.

Regardless of the challenge, we’re with you every step of the way.

Specifically, we integrate the technical depth, operational support, and strategic collaboration needed to accelerate your path to market. By combining polymer science expertise with regulatory and quality alignment, we help medical device manufacturers design with confidence and deliver with consistency.

From process optimization to market access and global scalability, we bring the reach and reliability of a trusted partner—empowering you to turn innovation into impact.

Design & Engineering

We collaborate to engineer innovative designs for specific, scalable medical solutions, including those that require metal-to-plastics conversion. Our design and engineering services also include support with designing custom parts and implementing proprietary FMEA software.

Specifically, these services cover:

  • unique, customer-specific solutions
  • part design assurance
  • proprietary FMEA software
  • metals-to-plastics conversion

Material Selection

We offer a range of materials for medical solutions, including thermoplastics and carbon fiber composites. We also offer the expertise required for compounding, specifically the blending of polymers to create materials with specific, desired properties for the envisioned innovation or application.

Specifically, these offerings cover:

  • thermoplastic materials, from general and standard to advanced
  • carbon fiber composites
  • compounding

Advanced Custom Synthesis

From monomers, macromers and prepolymers to catalysts and initiators, we offer hundreds of products for use in polymer synthesis.

Use cases for our advanced custom synthesis capabilities include:

  • radical polymerization
  • ring-opening polymerization (ROMP)
  • condensation polymerization
  • polyolefin polymerization

Prototyping

With rapid being the operative word, our prototyping services include 3D and metal mold printing, which enable our customers to innovate quickly through accelerated iteration.

Specifically, we offer expertise in:

  • rapid prototyping
  • 3D printing
  • metal mold printing

Polymer Shapes

Our polymer shapes support the applications your innovations require. They epitomize the axiomatic design principle of “form follows function,” deriving from precision in:

  • extrusion
  • compression molding
  • cast molding
  • near net shapes

The corresponding services we offer for our polymer shapes include:

  • Advanced Part Design and Manufacturing
  • Carbon Fiber Materials
  • Composite Thermoplastic Materials
  • Engineering Plastic Stock Shapes

Parts Production

Using CNC machining, injection molding, 3D printing and plastic welding, we specialize in furnishing finished parts with exacting tolerance requirements typical of medical products.

Specifically, these specializations include:

  • tight-tolerance CNC machining
  • injection molding
  • 3D printing
  • plastic welding

Assembly

Our approach to assembly emphasizes scalable production, which aims to ensure reliable supply for global reach. It can include delivery of complete module builds and assemblies in Class 6 cleanrooms.

Specifically, these services span:

  • complete module builds and assemblies
  • classroom 6 cleanroom cleaning, assembling and testing
  • scalable production

Testing & Inspection

Our testing and inspection expertise employs systems managed under international standards that apply to quality management systems for medical devices, including ISO 13485, which derives from ISO 9001.

Specifically, this support includes:

  • application-specific sub-assembly testing
  • preparation for and maintenance of ISO 13485, ISO9001 and ISO10993 certifications

High-Performance Coatings

Our high-performance coatings aim to meet a variety of criteria, including improvements to heat barriers, corrosion protection, contamination reduction, osteocompatibility and component longevity, which can optimize the availability and cost of owning your equipment. For example:

  • Plasma spray coatings are designed to enhance the performance of your components.
  • Robotic plasma torches seek to ensure maximum process repeatability.

In addition, our engineering teams are skilled at validating your specifications in support of ensuring adequate coatings to your applications.

Etching

We offer expertise in etching metals used in medical devices, which include:

  • aluminum (Al)
  • tantalum (Ta)
  • titanium (Ti)
  • magnesium (Mg)
  • niobium (Nb)

Etching in this context aims to enhance surface performance. With dental implants made of titanium, for example, the process roughens the metal’s surface to achieve better bone integration.